A force sensor (also known as a force transducer) is a device that converts mechanical force (tension, weight, or load) into an electrical signal. This change in electrical output correlates with the applied force, making it easy to measure and monitor forces in real-time. Force sensors are critical in industries where precise measurements are essential, including automotive, aerospace, medical, and robotics.
StrainSense offers a comprehensive range of force sensors designed for various applications:
Ideal for both tension and compression applications, in-line load cells are characterised by male threads and compact design. They are perfect for press usage and are known for their high accuracy and robustness, even in challenging conditions.
Applications: Endurance testing, press testing.
Also known as Canister Load Cells, these sensors are built for high-capacity compression applications and can handle loads up to 2,000 pounds. Commonly used in CNC machine vise clamping force tests and heavy-duty applications.
Applications: High-capacity compression, machine testing.
A load button is a compact force sensor with a single raised surface where force is applied. They are ideal for applications with constant forces and offer exceptional durability.
Applications: Static load measurement, testing repetitive forces.
The S-beam load cell (also known as Z-Beam) is designed for both tension and compression applications. Its thin profile and high accuracy make it suitable for inline processing feedback applications and automated control systems.
Applications: Cable tension measurement, in-line applications.
With a smooth, non-threaded center diameter, thru-hole load cells (or donut load cells) are designed to measure compressive loads through their center, often used in bolt loading applications.
Applications: Bolt load measurement, industrial machinery.
Pancake-style load cells are designed for high endurance and fatigue life applications, such as tank weighing systems and press-fit force measurements. They excel in shear-force measurements and provide accurate results even under off-axis loading conditions.
Applications: Tank weighing, press fit measurements, off-axis loading.
These load cells are ideal for applications that require modification of fixture arrangements. Featuring male and female threads, they allow easy integration into existing fixtures.
Applications: Custom fixture testing, industrial automation.
Most force sensors operate based on the strain gauge principle. When a force is applied to the sensor, it deforms the material, causing a change in resistance. This change is then converted into an electrical signal, which can be measured and processed. StrainSense sensors are designed for both static and dynamic force measurements, offering quick response times for dynamic applications.
What force are you measuring? Is it static (stationary) or dynamic (changing)? In-line load cells are great for general force measurements, while multi-axis sensors are ideal for complex testing scenarios.
Consider how the sensor will be mounted in your system. Do you need compression, tension, or shear force measurement? Choose the appropriate load cell based on mounting and installation requirements.
Define the minimum and maximum capacity your sensor needs to handle. Always ensure the sensor can accommodate the maximum operating load plus any side or off-center forces.
Ensure the sensor fits within your available space and meets environmental requirements. Do you need a submersible sensor or one that can operate in extreme temperatures? Consider sensors with high IP ratings for enhanced protection.
Select the output type that matches your system. Analog outputs (mV/V) are standard for most systems, but you might need a digital output or signal conditioner depending on your system requirements.
For applications requiring complex force measurements, the Force Matrix Sensor (FMS) is an ideal choice. The FMS measures three types of forces—longitudinal, lateral, and radial—at the contact point where the tire meets the road. The unit uses 40 sensors embedded in a baseplate to capture tire footprint forces, with the flexibility to add more units for larger tires.
Yes, force sensors can measure both static and dynamic forces. Certain sensors are specifically designed to capture rapid changes in force, making them suitable for high-speed applications like robotic testing or automotive crash tests.
Force sensors are essential measurement devices used across automotive, aerospace, medical, and robotics industries. They provide precise force measurements critical for quality control, testing, and monitoring applications.
Our force sensors are designed for the highest accuracy and long-term durability.
Tailored sensor designs for even the most challenging applications.
Quick delivery on both standard and custom sensors to keep your project moving.
ISO 17025 calibration ensures your sensors perform at their absolute best.
Looking for the perfect force sensor solution? Contact StrainSense for expert advice, custom solutions, and quotes. Our team is ready to support you with any technical questions or specific sensor needs you may have.
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